TRAYVA
TRAY PACKER
For Tray Formers
High speed tray batch counting and packing
Industries:
Performance at a glance
-
Productivity
+ 30–100%
Core Machinery Benefit
Increase Efficiency, Increase Productivity
Manual tray counting, batching and packing can't keep pace with the tray former machine's real-world output. The TRAYVA eliminates that bottleneck by automating counting and batching. One operator running a TRAYVA can pack for two tray former machines simultaneously, at full speed. Your tray former lines run faster and you increase capacity.
Client Benefit
Increase Safety & Increase Speed
Manually scooping, lifting, and loading batches of trays is physically demanding work. Bending to load cases and pushing filled cases down the line compounds the strain. The TRAYVA automates the most strenuous elements: counting and separating trays into precise batches, presenting them at the workstation. The operator's role is reduced to sliding a counted batch into the open case or bag with minimal effort. Safer work. Less strain. Fewer injury-related absences.
Product Positioning
Filling the Gap
The TRAYVA is first and only semi-automatic tray packer on the market, purpose-engineered for carton board tray former finishing lines.
Client requested. Purpose built.
The TRAYVA is purpose-built around popular tray formers. Automated counting and separation channels — one per row of tray former output — ensure precise, consistent batches every time.
Compatibility
Compatible Tray Types
Folding carton and corrugated trays
Food (Prepared Foods, Baked Goods) | 4-Corner(bakery- pasteries) | 6-Corner(Donut/Cake/Pie)
Compatibility
Compatible Case Types
Open top cases / Half Slotted Containers (HSC).
Cases with Flaps / Standard Regular Slotted Containers (RSC)
Compatibility
Tray Former Compatibility
Gietz HTF 940, Gietz HTF 1400, Heiber+Schröder Speedformer, and similar carton board tray formers
Training
IMPACK Service
The IMPACK service team guides your TRAYVA setup and makes sure your operators are running independently before the job is done. They are down to earth, experienced, and genuinely committed to your success.
How It Works
How it Works
The TRAYVA has one automated counting and batch separation channel per row of tray former output. These ensure precise, consistent batches every time. Manually packing trays into bags is made more ergonomic. When trays are packed into cases an integrated case management system ejects cases, folds the flaps and delivers them downstream to the case sealer 3rd party case sealer.
Client Journey
Configured to Your Needs
The TRAYVA is configured to match your tray former's row output and your maximum tray dimensions. For tray former lines that pack trays into cases, configurations can include the case management system with automated case ejection, flap folding and delivery.
Specs
Specs
Tray Size Compatibility
Let's talk Productivity.
Would you like to talk to an experienced member of the IMPACK team about optimizing your production? We can help you determine which solution is the best fit for your unique production reality based on your product mix and business objectives.
Client Journey
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